Pzbry Universal Soft and Hard Blister Packing Machine

I. Applications
This apparatus can be adopted to pack disposable medical products like injector, transfusion sack, etc. It can also be used in the packing of food, textile, pharmacy, toys, toothbrush, and so on.
This apparatus is applicable for paper-plastic or plastic-plastic compound package, wherein plastic film can be either soft or hard.
II. Composition
The apparatus is composed of machine frame, drive mechanism, paper decoiling mechanism, film decoiling mechanism, plastic-forming assembly, heat-sealing assembly, color code testing mechanism, transverse-cutting mechanism, lengthways-cutting  and control system, etc. 
This equipment can be supported with  our manufactured subsidiary device: Online printer, Code printer,  Auto syringe loader, Auto needle loader and so  on other supportable device.

III. Structure
The structure of this apparatus is demonstrated as follows:
              Figure 1 soft hard unversial packaging machine structure diagram
IV. Main technical pharameter
Table 1 PZBRY soft hard unversial packaging machine technical parameter table
V. Use and Operation
V. Use and Operation

Use Operation

This equipment is CNC control system automatic blister (soft and hard) packing machine, equipment can automatically work and also manual operation.
After the machine connection with water supply, air supply, electricity supply, close  the switch of control cabinet door plate ( rotate the  switch to "on" position), start the start button of operation box,  after machine power on,  the screen will show as bellows (screen panel 1 ):

Figure 2  Screen panel 1
Choose "the screen panel 1" chinese button, the system will show the screen panel 2,  as shown in figure 3.


Figure 3  Screen panel 2
Click   "screen panel 2" the " setting screen" button, show " screen panel 3", as figure 4 show.  Click the "screen panel 2"the "Auto screen "button, show  "screen panel 6", as  figure 7 show.  Click "screen panel 2" the  "Manual screen"button, show  "screen panel 7", as figure 8 shown.  Click "screen panel 2" the  "state screen" button , show " screen panel 8", as figure 9 show.   Click "screen panel 2" the "alarm screen "button , show  "screen panel 10", as figure 11 show.  


Figure 4  Screen panel 3

In the " setting  screen1"  click "return" button, show the "screen panel 2".  Click  "next page" button, show the  "screen panel 4" ,as figure 5 show.  The set pharameter in this screen including: single die distance 1, Single die distance 2, Chain speed 1, Chain speed 2, Inching speed, Punch speed, Punch inching speed,  Delay of matching plate, Material loading time and delay pushing material.  Every pharameter setting  meaning as bellows:

Single die distance 1: on the printing condition, it equals actual length of machine mold, which is the every moving  distance of chain  when the machine automatically runs. On the matching plate condition,  Gernerally it is the actual. Length of machine mold  take away 3-10mm.

Single die distance 2:  This pharameter only use under  the matching plate condition.   When to choose the matching plate feature,  the single die distance 1 add single die distance 2  shall be general larger than packing mold length 3-10mm.

Chain speed 1: The chain auto running speed on printing or auto running first speed ( fast speed),  the setrange is  0<chain speed 1≤3000P/S optinal.

Chain speed 2:  Auto running second speed (slow speed) under matching plate condition,  the set range general is 150<chain speed 2≤500P/S.
Inching speed:  that the chain  running speed while machine manual running, the set range general is 250<inching speed≤500P/S.
Punch speed:  machine punching mechanism punch running speed,  set range general 0<punch speed ≤ 3000r/m.
Punch inching speed: machine punching mechanism punch inching moving speed, set range general is 0<punch speed≤1500r/m.
Matching plate time: that intveral time which strike off single die distance 1under matching plate condition auto running and restart slow speed matching plate. General set is 0.1s-0.5s.

Material loading time: that intveral time which the packing machine get the loader trigger signal. Gernal setting is 0.1s-0.5s.

Figure 5  Screen panel 4
On "Setting panel 2" click "Return" button, show "Screen panel 2".  Click "page up  " button show "Screen panel 3". Click "Page down " button show "Scrren panel 5",
as figure 6 show.  Click "Help"button, There are  related help document in the help instruction. Click "Language" button show "Screen panel 1".  "Reset" button function is clear all data to be Zero. The composed setting pharameter on this panel : pre -heating time, forming time, ejection time,heat-sealing extension, heat-sealing to shape, pressure break delay, pump ink time, pump stop time, printing time, planed productivity, quantity per cycle.  Every pharameter setting meaning is as bellows:
Preheating time: that to contol the heating time of preparation for non-formed film, gernearly set is 0.4s-2.5s.
Plastic forming time:t blister plastic-forming time, general setting is 0.5s-2.5s.
Ejection time: that the time of making air when formed blister separates from plastic-forming lower die. Gernal setting is 0.4s-2.5s. ( ejection time and ejectioin pressure is associated each other.)
Heat-sealing extension: the intveral time for the heat sealing rise in place to the air bag holding pressure ,general setting is 0.4s-1s.
Heat-sealing to shape: The  airbag holding pressure time(paper and film bonding time), general set is 0.6s-2.5s.
Pressure break delay: the intveral time for holding pressure electromagnetic valve cut electricity to heat-sealing descend, general setting is 0.4s-1.5s.
Pump ink time: The time for ink supply to ink box after the Electromagnetic taking ink, general time is 0.3s-1s.
Pump stop time: The  time for the electromagnetic ink sucker stop the ink supply, general time is 0.4s-2.5s
Printing time: The delay time for printing cylinder go up in place, general set is 0.1s-0.4s.
Planed productivity:  Planed of   the product quantity  of production.
Quantity per cycle: the product quantity for every cycle.

Figure 6 Screen panel 5
In setting panel 3, click " return" button  show the screen panel 2,  click " page up" show the screen panel 4,  click "page down" show this panel pharameter setting operation method.  In this pane 3l the composed setting pharameter:  release braking time, braking time, total length, plastic forming axis , heat sealing axis.  Every pharameter setting mean is as bellows:
Release  braking time: the time for paper remove  braking, general set is 0.5s.
Braking time:  the time for paper  braking, general set is 0.5s.
Total length: The distances of the zero---two ruler lines of steel plate deduct 400 mm.
Plastic forming axis: fix the mold forming , calculate sealing mold location axis (single mold distance at 0-180mm).  read out from mold forming right line corresponding graduation  and input"forming axis"frame, the system will automatically calculate out the heat sealing axis and corresponding modulus.
Heat-sealing axis:  fix the mold sealing , calculate the mold forming location axis (single mold distance at 0-400mm).  read out from mold sealing left line corresponding graduation and input "sealing axis" frame, , the system  automatic calculate out the plastic forming  axis and corresponding modulus.

Figure 7 Screen panel 6
As figure 7 show the Auto panel, click return button show screen panel 2,  click "help"button show help instruction.  "Total productivity" shows  the product total  quantity of that time production. "speed" measure the machine normal running speed.  When paper, film and air etc have been ready,  adjusting well for the heating temperature, control pharameter, It  can enter into auto running state,  in manual panel start vacuum pump and back to auto screen, choose the required auto running  feature (Transverse cut control,  heat sealing control, matching plate, printing control, plastic forming control, double forming control, needle loading control, syringe loading control),  Click auto button, then click startup,  the machine will run up automatically.  In auto running process click stop,  the machine  finish one cycle  and auto stop running.

Figure  8
Figure 8 shows the "Manual screen" interface, click "Back" button to display the screen 2. In this screen is controlled independently of each action. Yellow can occur after after entering the manual screen, press each button, green, simply press to close again, back to the original green "point forward", "point back" must be turned on in case of a valid jog under It can take place. (Wherein the ink roller be printed in situ conditions are met before the operation, the printing ink required round-situ conditions are met before the operation)

Figure 9
As shown in figure. 9 is a state of the screen 1 screen, click the "Back" button to display the screen 2, click the "Next" button to display the screen 9, as shown in FIG. It displays the status of each input device in this picture, a point when the signal turns red state, otherwise it is green. Problems occur when the signal is not working properly, the device will give an alarm and cause of the alarm.

Figure 10
2 in the status screen click "Back" button to display the screen 2, click on the "page" button to display the screen 8. It displays the status of each output device bodies in this screen, when the organization is running in red, green and vice versa.

Figure 11

"Alarm log" screen shown in Figure 11, when the equipment failure alarm, the system automatically jump to this screen, the screen displays fault time, fault content will help repair the machine. In the alarm log in click "Back" button to display the screen 2. Pressure alarm equipment failure occurs, troubleshooting, etc. also need to press the "reset" button, you can switch to the normal operation, cause other problems, such as failure ruled out as long as possible after normal operation.
Automatic operation, first make sure that cross-situ heat in situ, in situ printing ink round in situ, in situ plastic condition is satisfied.
2 Device Adjustments
The first time need to be adjusted when using this equipment or replacement of packaging product specifications.
chassis adjustments:After initial installation of equipment or rack of shift required for calibration. Take foot level on the rack, adjust both ends of the rack four adjustment bolts to level (in two mutually perpendicular directions blisters grid offset is less than 1.5), and finally adjusting the lock nut on the bolt lock.Adjust the unwinding mechanism:Way through the paper and packaging film unwinding mechanism for unwinding mechanism figure 12 and 13.

figure 12

figure 12mold mounting:Plastic lower die mounted on the ceiling formwork lifting mechanism, the drive cylinder mold lifting roof, plastic lower die also will lift. In operation, the plastic lower die against the rise until the plastic mold, the film is sandwiched between the upper and lower molds. After the film is heated to form a cavity under the dual effect of pressure and vacuum.
When replacing the lower mold, the first plumbing, vacuum pull ,, loosen locking handle below the lower die mold on the part of the transition, taken up under the mold; four pillar will replace the bottom of the lower die alignment mold pad above the hole, put the lower die in the end, tighten the locking handle, and then pipe, tube installed. Should pay attention to its orientation when replacing the plastic lower die.
When replacing the plastic mold, the first plumbing, valves, air pull the plug, then within eight M10 plastic beams hex screws loosen, then the entire plastic mold carried away, and then loose beams above four M10 × 40 screws to move down to be replaced on the plastic molding, replacement of the upper mold, and then screw to lock, and then the upper mold replace and tighten the nut, then water, vacuum, air plugs inserted. Replacement should be careful not to scratch the surface of the heating plate Teflon.

Work will need plastic mold and the lower mold under heat to adjust the pitch of an integral multiple of the length of the product specifications. Adjust heat sealing blister assembly and assembly position. You can adjust the heat or under plastic mold position by the hand mechanism.
Lift cylinder pressure and the upper mold plastic packing pressure in conformity with the requirements should not be too high. By adjusting the regulator to adjust the air board.
Blister upper mold heating temperature by operating the temperature control on the instrument panel the adjustment, see Appendix 1.
Blister warm-up time and time appropriate adjustments when changing packaging product specifications, can be adjusted within the touch screen menus.
Heat sealing die mounted on the lower mold roof lifting mechanism, the drive cylinder mold lifting roof, heat the lower mold
Also it will lift. In operation, the heat lower mold silicone rise to the top surface of the lower mold slightly above film, heat-sealing the lower mold below the balloon driven mold and an upper mold heating plate laminated on the wrapping paper and laminated film firmly while at a high temperature to seal.
When replacing the lower mold, mold release two lock lever under the following link on the transition mold, remove the lower mold upward; two will replace the guide post lower mold bottom two holes aligned with mold on the transition link, the lower mold put in the end, tighten the lock lever.
When replacing the heat upper mold heating plate, the first plumbing, air pull the plug, and then the four threaded sleeve rod afterburner heat the mold is released, moving the upper mold under heat, the heat inside the heated upper mold Remove the plate replaced, the replacement module back in place on the good will and tighten the nut, then water, air plugs inserted. Replacement should be careful not to scratch the surface of the heating plate Teflon.
In the case of the lifting cylinder pressure meet the requirements should not be too high. By adjusting the regulator to adjust the air board.
Heat the mold heating temperature by the temperature controller on the control panel the adjustment, see Appendix 1.Adjust color detection mechanism:a,Paper, film, turn the jog, the film proceeds to heat at the manual mode will heat the film and paper. Open blister control, double suction control and heat control, run to the paper color to a position near the color sensors.
b Move the sensor above the color label (signal change of location right), adjust the sensitivity knob on the sensor so as to indicate the state of the screen when the color is green and red when the white paper.
c,1 to set the distance from the mold length minus 3 ~ 10mm. Set speed 2 to 150. To press for automatic screen version. Boot device. Let go of plastic heat sealing at the tail. [At this point the chain to run at high speed color 3 ~ 10mm at the front into a low speed operation until it receives the color-coded signal to stop, began to blister, heat sealing. ] Note: You must stop the chain each roughly the same position, if the spot color or more than to end, press the stop, return to zero, jog starts, point forward, point back, back to the light spot color position, check the sensor the sensitivity is appropriate, from the paper and check whether the sensor 12 ± 2mm, aluminum pallets under a separate sheet to be installed, otherwise the sheet fluctuations cause an error signal,
d,Let go of plastic heat from the tail. Torn paper, heat sealing and plastic watch the position, heat sealing or plastic mold of the good cavity.
e,Turn off heat, running two version, cut paper, paper pulled before the sensor to recognize good design, manual heat sealing fixed paper, move the sensor to the color of the new paper, turn heat. run. To complete version.
f,During operation, the chain should be subordinated to run from the color from a distance if greatly exceed the allowable error ± 1mm, will lead back to the position from plastic heat sealing position this period of heat sealing and plastic wrong location.
g,During operation, such as color are positioned correctly, a hot press plastic side edge, adjustable heat the mold. Pattern may not repeat step e.
Adjust the horizontal cut-off mechanism:
Transverse cutting means by the blades on the rolling bodies and institutions,
How it works: After the heat of Paper delivered to this body, the knife plate cylinder mechanism through the lower blade rise against cut material, rolling wheels rolling mechanism through the cylinder under pressure against the lower blade that was set to be cut between the blade and the wheel rolling, rolling wheel driven rodless cylinder lateral movement to cut off paper film.
Adjustment method: First, adjust the whole mechanism, loosen the four nuts fixing mechanism, the moving mechanism to make it possible for the material to be cut, the lock nut; and adjust the position of the blade from the knife board, and make the cut material position match and lock; adjust the rolling wheel positions, so that the center rolling wheel alignment blade edge; after adjustment of test cut, then adjust according to the error to make it accurate. When replacing the packaging specifications need to re-adjust its position.
Note: Note hand when adjusting the lateral cutting blade mechanism not to be scratched.longitudinal adjustment of the cutting mechanism:Longitudinal cutting mechanism located at the outlet end of the packaging machine, the device automatically run when floating hob lift against the hob on rollers. When replacing the packaging product specifications, the number and the spacing between each hob hob should be adjusted. Hole plugged. In addition to the two ends of the hob as a solid line, the rest of the hob is generally broken line hob (except external users need a solid line), not for the wrong adjustment. Floating hob cylinder limit traffic at the factory adjustment is completed, users can not change.
Note: Do not pay attention to the hand when the adjustment was scratched blade.punching adjustment mechanismPunching mechanism of the packaging machine outlet end, punching die mounted in the die mounting plate, die-holder with fixed lifting table, lifting table lifting cylinder drive, also will die lifting, cutting punch through plate is fixed to the punch mounting plate, punching motor-driven punch punching motion by the eccentric shaft and connecting rod. In operation, the lift cylinder drive raised table, place the product into the die, punching motor action, punching the finished product segmentation.
Replacing the blanking punch, punch disassemble the mounting plate is fixed punch platen screw. When replacing the die, the die disassembling the mounting plate fixing screw.VI,maintenance1, Before using the machine must be familiar with the unit's "User's Guide." Strict accordance with requirements to provide power, gas supply and water and the like.
2, keep the machine clean and tidy. When we use must be checked and cleared of all items not related with the machine work on the machine, so as not to damage the machine and mold.
3, keep dry gas source, gas source before starting the first oil-water separator water clean.
4, the machine cylinder and solenoid valves are without lubrication, but it must be kept clean to prevent foreign matter into the cylinder block damage.
Before running the 5, and a lifting mechanism plastic heat sealing at 600 hours or run down for a long time (about a month), it should raise its temperature grease guide post in order to maintain the guide posts and bearings operating results.
6, vertical, cross-cutting blade is consumable, occurs within the prescribed pressure resection is not in place, the blade should be replaced. When the blade diameter <Φ72 must be replaced.
7, holding the chain in the servo motor gearbox must be replaced after 5000 hours running their oil. Replacement: The lower part of the gearbox oil drain screw unscrewed, emit Chen oil (must catch container), cycle the screw in the upper part of the filler neck to join the 20th machinery oil, fuel oil standard display can be observed.
8, vacuum pump oil must be changed after its initial run 3000 hours, later replaced every 5,000 hours. Replacement Ibid. Vacuum pump oil special oil. This took the company can provide users with the oil.
9, vacuum pump filters which will be replaced after 5000 hours running, replace the vacuum pump method can be found in the instructions. This took the company can provide users with the filter.
10, the vacuum pump after 2,000 hours of operation is best to use dry and clean air supply to the air purge and clean the filter.
11, the use of such machines have a strange situation, please get in touch with the company, in order to maintain the normal operation of the machine.
12, suction waste suction hood must be taken to the Waste Electrical and closed state, otherwise it will cause waste suction hood rupture.
13, when adjusting the mold, when the mold has been adjusted, the handle mechanism must hand back in situ to avoid accidentally touched off the handle (plastic mold hand adjustment mechanism and the handle will not back in situ on the film hit the pendulum mechanism ).